Overfill Prevention Valves for UST

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High-Precision Aluminum Two-Stage Overfill Prevention Valve for Underground Fuel Tanks

High-Precision Aluminum Two-Stage Overfill Prevention Valve for Underground Fuel Tanks

The HY61SO-100 Series Overfill Prevention Valves are precision-engineered safety devices designed to protect underground storage tanks (USTs) during gravity-fed fuel deliveries. Unlike conventional single-stage valves, the HY61SO-100 features a self-contained two-stage positive shut-off system, which ensures controlled flow and prevents accidental overfill.

During operation, as the tank approaches approximately 92% of its capacity, the lower float in the valve rises, activating the primary poppet. This reduces the flow to around 10% of the normal rate, creating a line shock in the delivery hose. This tactile feedback alerts the driver that the tank is nearing full capacity. When the liquid reaches 95%, the upper float fully closes the valve, completely stopping the flow and preventing any further filling.

The HY61SO-100 is built for reliability and durability. Its two-stage, spring-loaded shut-off poppet minimizes line shock, while the vertical float design allows maintenance or removal even when the tank is full. The valve also includes an inspection test port for quick performance verification. The aluminum valve body is corrosion-resistant, and both the upper and lower tubes can be customized according to installation requirements.

Globally, this valve is recognized by different names depending on the region. In North America and Europe, it is often called an Overfill Shutoff Valve or Automatic Tank Fill Limiter. In Asia, it may be referred to as a Fuel Tank Anti-Overflow Valve or Auto Fill Stop Valve, while in the Middle East, it is known as a Tank Overfill Prevention Valve. In Russia, it is called Превентивный клапан переполнения (Preventive Overfill Valve). Despite these naming differences, the function remains the same: to protect USTs from overfilling, ensure operator safety, and prevent environmental hazards.

Choosing the HY61SO-100 Series means enhanced safety for gas stations, commercial fuel depots, and industrial UST systems. By automatically preventing overfill, it reduces product loss, prevents spillage, and helps facilities comply with global environmental and safety regulations. The HY61SO-100 Series is an ideal choice for anyone seeking a reliable, high-precision solution for underground fuel storage protection.

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HY61SO-100


Single Valve Body

HY61SO-100 Series of Overfill Prevention Valves are self-contained two-stage positive shut-off valves designed to prevent the overfill of an underground storage tank (UST) during a gravity-fed product delivery. When the liquid level of the UST reaches about 92% of the tank capacity during a fill, the product in the tank raises the lower float of the valve. The primary poppet of the valve is then released and reduces flow to about10% of normal flow. The sudden reduction in flow created by the closing of the primary poppet provides line shock to the fill hose, notifying the transport delivery driver that the tank is nearing 95% capacity. The transport delivery driver can then stop filling the tank, disconnect, and drain the delivery hose. The upper float will close off the product flow when the product level reaches 95% of the tank capacity.

Features:
Two-stage, spring-loaded shut-off flapper reduces line shock.
Vertical float design allows for the valve to be removed even when the tank is full.
Inspection test port.
Bottom tube threads on

Ordering Specifications:

Item No. Description Upper Tube Lower Tube Weight
HY61SO-100 Remote 1.0 meter 2.0 Meters 8 Kgs

Note: The above item is our regular item, which we usually have in stock. The length of the Upper Tube and Lower Tube can be produced according to the user’s detailed requirements. The valve body, excluding the upper and lower pipes, can also be sold separately.

Note: Above item is our regular item which we usually have it in stock. The length of Upper Tube and Lower Tube can be produced to according to user’s detailed requirement. The valve body, excluding the upper and lower pipes, can also be sold separately.

WARNING:

Failure to properly connect delivery hose and elbow, and/or disconnecting a liquid filled delivery hose or elbow will result in a hazardous spill, which may result in personal injury, property damage, fire, explosion, and water and soil pollution.



About Haibo
Zhejiang Haibo Petroleum Equipment Co., Ltd.

Zhejiang Haibo Petroleum Equipment Co., Ltd., established in 2017, is a certified enterprise located in Yongjia County, Wenzhou City, Zhejiang Province—recognized globally as the world’s largest manufacturing base for petroleum equipment and the well-known hometown of pumps and valves in China.
Our products are widely used in Fluid Control Systems, Energy Systems, Measurement Systems, Piping Systems, and Hydraulic Systems, serving petroleum companies, military units, oil depots, tank truck manufacturers, and petrol stations worldwide. Province—recognized globally as the world’s largest manufacturing base for petroleum equipment and the well-known hometown of pumps and valves in China.
At Haibo, we are backed by a team of senior industry experts with more than 20 years of professional experience in the petroleum equipment and fluid control sectors. Their deep technical knowledge and industry insight ensure that every product and solution we deliver meets the highest standards of quality, reliability, and performance.

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