Stage II Vapor Recovery Equipment

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Stage 2 / Stage II Vapor Recovery Vacuum Pumps for Fuel Dispensers

Stage 2 / Stage II Vapor Recovery systems are a critical part of modern fuel dispenser equipment, designed to capture fuel vapors generated during refueling and prevent their release into the atmosphere. Only through precise coordination between the vapor recovery vacuum pump and the fuel dispenser can stable vapor control, regulatory compliance, and safe operation be achieved.

After installation of Stage 2 / Stage II vapor recovery components, the complete dispenser system must comply with local metrology certification and explosion-proof safety requirements. Key performance indicators such as internal pipeline airtightness, liquid resistance, and gas-to-liquid ratio are all required to meet applicable environmental and safety standards.

Advanced Technology for Stage 2 / Stage II Vapor Recovery

These Stage 2 / Stage II vapor recovery vacuum pumps feature advanced control technology, allowing a wide and adjustable gas-liquid ratio range with high precision. The system is capable of real-time monitoring and dynamic regulation of vapor recovery performance, ensuring stable operation under varying fueling conditions.

Modular system architecture enables fast technical upgrades and flexible integration with different fuel dispenser models. With low power consumption, reduced noise levels, and high airflow capacity, these pumps support modern service station efficiency requirements. All major models have passed local or national testing and certification procedures.

Long-Term Stability and Reliable Performance

Designed for continuous operation, the Stage 2 / Stage II vapor recovery vacuum pump does not interfere with the fuel dispenser’s metering accuracy or explosion-proof safety level. Performance remains compliant with regional safety and metrology regulations.

These pumps are suitable for diverse service station environments, including varying ambient temperatures, different gasoline formulations, and outdoor operating conditions. Core components have undergone extensive laboratory life-cycle testing and long-term market validation to ensure durability and reliability.

Improved Fueling Efficiency for Service Stations

Stage 2 / Stage II vapor recovery vacuum pumps are engineered to support fueling flow rates of 40 L/min and above while maintaining a compliant gas-liquid ratio. Continuous system monitoring provides clear operational status indicators and fault diagnostics, helping operators quickly identify and resolve issues.

By maintaining stable vapor recovery performance, gas stations can improve refueling efficiency, reduce downtime, and meet environmental compliance requirements simultaneously.

Cost-Effective Design and Low Maintenance

These vapor recovery vacuum pumps are designed for easy retrofit on a wide range of fuel dispenser brands and models, minimizing station downtime during installation or maintenance. System commissioning and verification procedures are simple and efficient.

Non-core components and testing tools are standardized and readily available, helping reduce long-term maintenance costs and spare parts inventory requirements.

Product Range Overview – Stage 2 / Stage II Vapor Recovery Vacuum Pumps
HY-110 Stage 2 / Stage II Vapor Recovery Vacuum Pump

AC 220V / 380V input

Oil-free, maintenance-free design

High airflow with low noise

Integrated flame arresters at both inlet and outlet

Suitable for mechanical and electronic proportional vapor valves

HY-80 Stage 2 / Stage II Variable Frequency Vapor Recovery Vacuum Pump

36V DC variable frequency drive

Adjustable speed for precise gas-liquid ratio control

Compact structure, flexible installation orientation

Long service life with oil-free operation

HY-60C Stage 2 / Stage II Vapor Recovery Vacuum Pump

Simple structure with stable and reliable performance

Low noise, lightweight design

Suitable for single-hose and double-hose fuel dispensers

Applicable for various flammable gas handling applications

HB-NP-80 / HB-VP-80 Stage 2 / Stage II Vapor Recovery Vacuum Pump

Integrated motor and controller design

Brushless variable frequency motor with precise speed adjustment

Single-cable integrated wiring solution for easy installation and maintenance

Compatible with multiple international fuel dispenser brands

Supporting components such as vapor recovery frequency controllers, power supplies, and pump controllers are also available, allowing full system customization and simplified servicing.

Global Terminology for Stage 2 / Stage II Vapor Recovery Pumps

Depending on regional markets, these products are also commonly referred to as:

Fuel Vapor Recovery Pump

Stage II EVR Vacuum Pump

Petrol Vapor Recovery Pump

Gas Station Vapor Suction Pump

Refueling Vapor Control Pump

Environmental Fuel Dispenser Vacuum Pump

Including multiple industry-recognized terms ensures better visibility across global search engines and international customer markets.

A Complete Stage 2 / Stage II Vapor Recovery Solution

By combining advanced control technology, reliable mechanical design, and flexible system integration, these Stage 2 / Stage II vapor recovery vacuum pumps help fuel stations meet environmental regulations, improve operational efficiency, and reduce long-term operating costs.

They are an ideal solution for both new fuel dispenser installations and retrofit projects in environmentally regulated markets worldwide.

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HY-110 Vapor-Recovery-Vacuum-Pump
Input Voltage: 220V/380VAC
Power:120W
Maximum speed: 2800 rpm
Current: 1.2/0.4 A
Maximum flow: 80L/min
Maximum vacuum: 0.025 Mpa
Inlet & outlet size: BSPT 1/2"

HY-80 Vapor-Recovery-Variable-Frequency-Vacuum-Pump
Input voltage: 36 VDC + 15%
DC frequency conversion power: 45W
Speed:0-1500rpm
Current: 2A
Maximum flow: 80L/min
Maximum vacuum: 0.04 Mpa
Inlet & outlet size: BSPT 1/2”

The above two pumps are oil-free and maintenance-free, with a long service life, suitable for both mechanical and electronic proportional valves. Both the inlet and outlet are equipped with an integrated flame arrester, ensuring safe use. The pump can be flexibly installed in different directions.

HY-60C Type of Vapor-Recovery-Vacuum-Pump is a vacuum pump suitable for stage 2 recovery and transformation of gas stations. The pump has the characteristics of simple structure, reliable performance, low noise, light weight and beautiful appearance. The pump can also be used to pump flammable and explosive gases such as gas, coal gas, hydrogen and petroleum cracking gas, and is mainly used in the packaging industry, machinery industry, petrochemical industry and other industries. Suitable for single-gun and double-gun refueling machines.(Key Words: vapour recovery pump)

HY-60C Vapor Recovery Vacuum Pump with Double Pump Heads
Pump Head Material: Aluminum
Work pressure:0.04-0.1MPa
Maximum flow:140L/min
Operating temperature:-25℃-+50℃
Maximum vacuum:0.05MPa
Voltage :380V 50Hz/220V 50Hz
Motor power:370 W
Motor revolution:2800rpm
Noise:55dB

HY-60C Vapor Recovery Vacuum Pump with Single Pump Head
Pump Head Material: Aluminum
Work pressure:0.04-0.1MPa
Maximum flow:70L/min
Operating temperature:-25℃-+50℃
Maximum vacuum:0.05MPa
Voltage :380V 50Hz/220V 50Hz
Motor power:370 W
Motor revolution:2800rpm
Noise:55dB

HB-NP-80 Type of Vapor-Recovery-Vacuum-Pump

                                                                                                                                                                                                       HY-60C Vapor Recovery Vacuum Pump Head

The HB-VP-80 type vapor recovery vacuum pump is a product independently researched and developed by our company. Its performance characteristics and advantages are as follows:
Integrated motor drive structure, small volume, light weight.Variable frequency brushless motor, adjustable speed percentage through buttons +/-. Precisely adjust the gas-liquid ratio.

The electromagnetic valve starts without the need for encoder signals, avoiding the risk of breaking the line. The motor power line and signal line are integrated into one, greatly saving internal space of the fuel dispenser and facilitating installation and subsequent maintenance. The motor is internally equipped with a wiring plug-in module, which can achieve quick connection and disconnection of the integrated cable. When maintenance and replacement are needed, the cable and vapor recovery pump can be quickly separated and replaced separately, without the need for overall replacement. The controller has built-in protection functions. If it does not start, simply plug it in again.
It can be used for various brands of fuel dispensers.

Technical Parameters:
Dimensions:119x122x 26.5 mm
Operating Temperature: -20℃ to +40℃
Ambient Pressure: 80kPa to 106kPa
Flow Range: 0-70L/min
Rated Voltage: 36VDC
Speed Range: 0-1500 rpm/min
Rated Power:85W
Air Interface:φ12
Vacuum Degree: ≤-0.05MPa
Noise: ≤65db

HY-PC Frequency Pump Controller

Note: Connecting the main valve can effectively reduce wear and tear on the vapor recovery pump, reduce noise, and increase lifespan.

The motor speed percentage can be adjusted from 35% to 100%, and the motor does not start if it is below 35%.
After the vapor recovery pump is installed, turn on the test switch, manually start the pump, and check if the intake and exhaust directions are correct. If the direction is incorrect, toggle the forward and reverse switches until the correct direction is achieved.

Integration of vapor recovery pump cable: The power cable of the variable frequency motor and the signal cable of the frequency control board are integrated into one, and the single-cable design scheme greatly facilitates the installation and subsequent maintenance work when matching the fuel dispenser. After one end of the integrated cable is connected to the power control board and the frequency control board, the other end passes through the compression nut, explosion-proof pipe, and explosion-proof sealing ring, and enters the inside of the motor. It is docked with the integrated plug-in module built into the motor shell. In the subsequent maintenance process, if it is found that the vapor recovery pump needs to be repaired or replaced, only the integrated cable needs to be separated from the plug-in module.

Pump head alone and other supporting cooperation products are also available for sale for easy repair or replacement.

HY-FC Vapor RecoveryFrequency Controller

HY-FC Vapor Recovery Frequency Controller

HY-FC Vapor Recovery Frequency Controller

About Haibo
Zhejiang Haibo Petroleum Equipment Co., Ltd.

Zhejiang Haibo Petroleum Equipment Co., Ltd., established in 2017, is a certified enterprise located in Yongjia County, Wenzhou City, Zhejiang Province—recognized globally as the world’s largest manufacturing base for petroleum equipment and the well-known hometown of pumps and valves in China.
Our products are widely used in Fluid Control Systems, Energy Systems, Measurement Systems, Piping Systems, and Hydraulic Systems, serving petroleum companies, military units, oil depots, tank truck manufacturers, and petrol stations worldwide. Province—recognized globally as the world’s largest manufacturing base for petroleum equipment and the well-known hometown of pumps and valves in China.
At Haibo, we are backed by a team of senior industry experts with more than 20 years of professional experience in the petroleum equipment and fluid control sectors. Their deep technical knowledge and industry insight ensure that every product and solution we deliver meets the highest standards of quality, reliability, and performance.

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